Carbon Fibre & other Exotics


Berkeley Composite Design & Development 


There's not much we can't make in Carbon fibre and other fancy materials 


From F1 to Aerospace - Big or small we have decades of experience to help make your next lightweight project a reality 



Berkeley - Carbon wheel-6
Berkeley - Carbon wheel-5
Carbon Wheel 3
690227faf6d4b7550c252415_Carbon Cello
V3
Carbon Body Kit 1
6724b7a21e03f8b89858fe4a_image (14)

Key Materials 


CFRP – Carbon Fibre Reinforced Polymer

  • Carbon fibre + epoxy / polyester / vinyl ester

  • Very high strength-to-weight

  • Aerospace, motorsport, high-end automotive


GFRP / GRP – Glass Fibre Reinforced Polymer

  • Glass fibre + resin

  • Low cost, corrosion resistant

  • Boats, construction, automotive panels


AFRP – Aramid Fibre Reinforced Polymer (Kevlar®)

  • Aramid fibre + resin

  • Excellent impact & abrasion resistance

  • Helmets, aerospace


BFRP – Basalt Fibre Reinforced Polymer

  • Basalt fibre + resin

  • Good thermal and chemical resistance

  • Construction, infrastructure


NFRP – Natural Fibre Reinforced Polymer

  • Flax, hemp, jute fibres, wool

  • Sustainable, lightweight

  • Automotive interiors, consumer goods


Processes


Prepreg Layup

  • Fibre pre-impregnated with resin

  • Autoclave cured

  • Aerospace-grade quality

Hand Layup / Wet Layup

  • Resin applied manually

  • Lower cost, lower consistency

Vacuum Bagging

  • Removes air and excess resin

  • Often combined with wet layup or prepreg

Resin Transfer Moulding (RTM)

  • Dry fibre placed in mould, resin injected

  • Good surface finish, repeatability

Vacuum-Assisted RTM (VARTM / Infusion)

  • Resin pulled in by vacuum

  • Popular for boats, wind turbines

Compression Moulding

  • Uses chopped fibre or SMC/BMC

  • High-volume automotive parts