Carbon Fibre & other Exotics
Berkeley Composite Design & Development
There's not much we can't make in Carbon fibre and other fancy materials
From F1 to Aerospace - Big or small we have decades of experience to help make your next lightweight project a reality
Key Materials
CFRP – Carbon Fibre Reinforced Polymer
Carbon fibre + epoxy / polyester / vinyl ester
Very high strength-to-weight
Aerospace, motorsport, high-end automotive
GFRP / GRP – Glass Fibre Reinforced Polymer
Glass fibre + resin
Low cost, corrosion resistant
Boats, construction, automotive panels
AFRP – Aramid Fibre Reinforced Polymer (Kevlar®)
Aramid fibre + resin
Excellent impact & abrasion resistance
Helmets, aerospace
BFRP – Basalt Fibre Reinforced Polymer
Basalt fibre + resin
Good thermal and chemical resistance
Construction, infrastructure
NFRP – Natural Fibre Reinforced Polymer
Flax, hemp, jute fibres, wool
Sustainable, lightweight
Automotive interiors, consumer goods
Processes
Prepreg Layup
Fibre pre-impregnated with resin
Autoclave cured
Aerospace-grade quality
Hand Layup / Wet Layup
Resin applied manually
Lower cost, lower consistency
Vacuum Bagging
Removes air and excess resin
Often combined with wet layup or prepreg
Resin Transfer Moulding (RTM)
Dry fibre placed in mould, resin injected
Good surface finish, repeatability
Vacuum-Assisted RTM (VARTM / Infusion)
Resin pulled in by vacuum
Popular for boats, wind turbines
Compression Moulding
Uses chopped fibre or SMC/BMC
High-volume automotive parts